Elevator Maintenance Checklist (MCP-Aligned)
ASME A17.1/CSA B44 — the safety code adopted in most US and Canadian jurisdictions — commonly requires every elevator to be maintained under a documented Maintenance Control Program (MCP), with written task records for each visit kept on site with the unit. This checklist walks the unit the way a mechanic does: machine room and drive, suspension and governor, hoistway and car top, pit, doors and interlocks, car operation, and the periodic-test references that close the file. Print it and clip it to the MCP binder, or run it in Forz as a recurring inspection that records Pass, Fail, or Bypass per device with photos, captures the mechanic's signature on the mobile app, and auto-schedules the next monthly, quarterly, or annual visit from the device's inspection frequency.
Elevator Maintenance Checklist (MCP-Aligned)
Elevator · Checklist
Company: ______________
Date: ______________
Technician: ______________
Unit & Visit Record
- Building or site name and full address
- Unit ID, car number, and state or AHJ serial/registration number
- Equipment type — geared traction, gearless traction, machine-room-less, holed or holeless hydraulic, or roped hydraulic
- Original manufacturer, controller make/model, and rated load and speed
- Date and time on site; arrival reading on hour/run meters if equipped
- Mechanic name and license, mechanic certification, or QEI number
- Maintenance interval per the unit MCP — monthly, quarterly, semi-annual, or as scheduled
- MCP binder present on site, current edition, and matched to this serial number
- Code data plate present and legible; A17.1/B44 edition noted
Machine Room / Machinery Space
- Access door self-closing, self-locking, and restricted to elevator personnel
- Room clean and clear — no storage of non-elevator materials or flammables
- Ambient temperature and ventilation within the manufacturer's stated limits
- Room lighting and switched GFCI receptacle operate
- Mainline disconnect labeled, lockable, accessible, and correctly sized/fused
- Fire-extinguisher present, charged, and current on inspection tag
- Drive machine — no abnormal noise, vibration, bearing heat, or oil weep
- Worm/gear oil level at sight glass; hydraulic reservoir level and condition checked; fluid added recorded
- Motor and generator/drive — windings clean, connections tight, cooling fans clear
- Wiring diagrams present and legible; machine-room stop switch functions
Brake, Controller & Drive
- Brake lining thickness within wear limit; no glazing, cracking, or oil contamination
- Brake linkage, pins, and springs free; air gap and stroke set to spec
- Brake picks and sets cleanly and holds rated load without drift
- Controller contactors and relays — contacts clean, no pitting, burning, or odor
- Fuses correct rating; no jumpered or defeated safety circuits
- Resistors, reactors, and drive heatsinks clean and clear of dust
- Solid-state drive fault log reviewed; capacitor/cooling-fan condition checked
- Selector, encoder, or tape-head reading accurately; couplings secure
- Battery-lowering / emergency power circuit and battery condition checked
- Ground connections and bonding verified tight
Suspension, Traction & Governor
- Suspension ropes or belts — broken wires, crown/valley wear, and diameter reduction measured against criteria
- Rope lubrication, tension equalized across ropes, and hitch/shackle springs sound
- Traction sheave groove profile checked for wear; no rope crossover or excessive throw-off
- Deflector, secondary, and overhead sheaves — bearings quiet, guards in place
- Compensation ropes/chains and tie-downs checked for wear and proper hang
- Governor rope free, lubricated, and tension sheave riding correctly in pit
- Governor — jaws, flyweights, and pivots free; seals intact on adjustment means
- Governor overspeed and tripping switches operate; reset device functions per MCP
- Hydraulic jack, packing, and fittings checked for leaks; scavenger pump operates
Hoistway & Car Top
- Car-top inspection station — stop switch, run/enable, and constant-pressure controls function
- Car-top light, GFCI receptacle, and railing/standing surface secure where required
- Hoistway clean and dry — rails, brackets, and sills free of dirt and excess oil
- Guide rails plumb; roller guides or slide-guide shoe gibs within wear limits and lubricated
- Rail lubricators filled and feeding; no rail rust or scoring
- Traveling cable free of chafing, kinks, and snags; properly looped and clamped
- Leveling, slowdown, and directional limit switches and cams secure and operating
- Normal and final terminal stopping devices checked along travel
- Counterweight frame, filler weights, tie rods, and guides secure and within run-by
- Crosshead data plate present and legible; overhead clearance unobstructed
Pit & Buffers
- Pit stop switch and pit light operate; GFCI receptacle works
- Pit ladder secure, accessible, and extending to the required height
- Pit clean and dry — water, oil, or debris noted, cause traced, and removed
- Sump pump and float switch tested where installed; no oil discharged to drain
- Spring buffers secure and plumb; oil-buffer oil level at sight glass and plunger free
- Buffer-support and car/counterweight run-by and bottom clearances verified
- Car and counterweight safety jaws clean, free, and set to rail; linkage and rollers lubricated
- Governor tension sheave assembly, switch, and guard secure
- Refuge space, toe guard, and lower hoistway access switches checked
Doors, Interlocks & Car Operation
- Hoistway door interlocks engage and lock; car will not move with any door unlocked
- Restrictor / unlocking-zone device prevents car-door opening outside the landing zone
- Door hangers, tracks, gibs, rollers, and up-thrust eccentrics checked full travel
- Door closers, spirator/closer springs, and relating cables/tapes operate
- Door operator lubricated; close force at or below limit and close speed/kinetic energy normal
- Reopening device (light curtain or safety edge) stops and reopens closing doors
- Car and hall buttons, lanterns, position indicators, and gongs function
- Car lighting, emergency light, and alarm bell operate; fan/ventilation works
- Two-way emergency communication tested both directions; location ID and help-arriving signal verified
- Floor-leveling accuracy and re-leveling checked at landings served; ride quality noted
- Firefighters' Emergency Operation Phase I recall and Phase II in-car operation tested per schedule
- Emergency exit panel and car-top exit secured; load weighing/dispatch features checked
Periodic Testing & Sign-Off
- Category 1 (annual) test due/last date noted — no-load safety, governor, terminal devices, buffers, FEO
- Category 5 (5-year) test due/last date noted — full-load/static, governor trip speed, safety, relief valve
- Relief-valve setting and pressure-vessel data recorded for hydraulic units (per AHJ)
- Routine tasks performed this visit recorded with date and mechanic
- Tests, adjustments, repairs, and replacements recorded with date and reason
- Callbacks/entrapments since last visit and corrective action recorded
- Parts replaced and materials/lubricants used listed
- Deficiencies, code violations, and follow-up items noted; owner/manager notified in writing
- Operating certificate current and posted per AHJ; MCP records on site and within retention period
- Mechanic signature, license/cert number, and date
- Owner/manager or witnessing QEI signature and date
Technician signature
Customer / owner signature
ASME A17.1/CSA B44 editions and locally adopted amendments vary by jurisdiction — your authority having jurisdiction (AHJ), the adopted code edition, and the manufacturer's written procedures govern the scope, intervals, tasks, and record-retention for your Maintenance Control Program; on-site retention of five years is commonly cited but verify locally. Category 1 and Category 5 tests must be performed by qualified elevator personnel and, where required, witnessed by a Qualified Elevator Inspector. This template is a starting point, not the standard, and does not replace inspection or testing by qualified personnel — verify scope and frequencies with your AHJ and the adopted edition.
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